Multishaft Mixers/Dispersers

High Viscosity Applications
Multishaft, Belt Drive, Fixed & Variable Speed
Post & Tank Mounted, Laboratory & Production Models

Variable Frequency Inverter Drive
Model DVF (Series 4070) - Tank Mounted
Model HVF (Series 4072) - Post Mounted

Belt Drive - Fixed & Variable Speed
Model DHL (Series 4020) - Tank Mounted
Model HSL (Series 4022) - Post Mounted

These machines will increase productivity and versatility of high viscosity batch processing. They are suitable for mixing and dispersing materials with high viscosity in excess of 100,000 cps that tend to stick to the wall of the mixing vessel. The high speed blade will disperse the materials at a tip speed of 5200 feet per minute, while the large open type impeller, rotating in the range of 300 to 1300 feet per minute, will keep the high viscous materials flowing. This system produces swift dispersions in applications from paste inks to coatings, plastisols, adhesives, caulking compounds, and specialty chemicals.

The disperser and the mixer may be running one at time or both at the same time. Typical speed ranges at the mixing shaft are 600 to 1400 rpm for the high speed disperser and 30 to 90 rpm for the low speed mixer from 1 to 5 HP laboratory/pilot line models and from 5 to 100 HP production models.

These units are offered in laboratory models and production models in tank mounted version (Series 4020) and post mounted version (Series 4022) in fixed or variable speeds, with mechanical drives or variable frequency drives. Models range from laboratory sizes to pilot line sizes to production sizes with tank capacity exceeding 3000 gallons.

These machines may also be designed with a variable speed belt/motor/drive system using very high efficiency AC motors coupled to a Variable Frequency Inverter for a soft start of the machine, for precise speed control and for significant energy saving. Tank mounted units are Model DVF from Series 4070, while the post mounted units are Models HVF form Series 4072.

The Dual Shaft Mixer/Dispersers may be supplied with several features which will add to versatility and economy. Features such as vacuum/pressure operation, choice of interchangeable mixing vessels, choice of fixed and portable vessels with heating/cooling jackets or external pipe coils for hot oil heating, choice of drives, choice of low speed anchor or helical turbines. A stator/rotor dispersing head may be added for superior high shear results. Wetted stainless parts may be polished to more than 240 grits.

Series 4020, Model DHL-30F-15V-750-SS/P Tank Mounted Variable speed shear blade Fixed speed anchor F&D mixing vessel, 750 gallon polished to 150 grit
Series 4022, Model HSL-3V-2V-10G/V Mixer/Disperser, Dual Mixing Shaft, Variable Speed Vacuum & Jacketed Kettle Features: TEFC motors, 2 & 3 HP Motor control panel with starters, lock & E-switch, NEMA 12 enclosure 10 gallon vacuum heating/cooling jacket kettle on 4 casters with brakes, Model DK-10-35P-SS Jacket tested for 45 psig Fixed cover with Tri-clover charge port, NPT port for vacuum Air-over-oil lift Lift limit switch Kettle limit switch HSF-4 high shear blade 3 blade anchor turbine with Teflon scrapers Tri-Clover 4” charging port with sanitary cover Sanitary polish inside & outside Suitable for fork lift moving Applications: Dispersion, high shear blade, blending, 3-blade anchor turbine, with heating/cooling feature High viscous products, up to 100kcps
Series 4022, Model HSL-3V-2V-10G/V Mixer/Disperser, Variable Speed, Vacuum and Jacketed Kettle Features: TEFC motors, 2 & 3 HP Motor control panel with starters, lock & E-switch 10 gallon vacuum heating/cooling jacket kettle on wheels Jacket tested for 45 psig Air-over-oil lift Lift limit switch Kettle limit switch HSF-3 high shear blade 3 blade anchor turbine with Teflon scrapers Tri-Clover 4” charging port with sanitary cover Sanitary polish inside & outside Suitable for fork lift moving
Series 4022, Model HSL-100V-SS Variable speed shear blade and anchor turbine Air/Hydraulic lift & controls 14 gallon mixing vessel with vacuum sealed cover, view port, heating/cooling jacket, inside polished to 240 grits, outside polished to 150 grits.
Series 4022, Model HSL-50V-30V-SS/EX Post Mounted Variable speed shear blade and anchor turbine Scrapers (Teflon) on risers and bottom of turbine Air/Hydraulic lift with controls, 54" rise 350 gallon mixing vessel (48" dia.) not shown
Series 4072, Model HVF-10F-30F-60/36-TEFC/SS Mixer/Disperser (10 HP & 30 HP) Dual Motors, Dual Mixing Shaft Variable Speed Vector Driver Mixing Tank (400 Gallon) Features TEFC motors, inverter duty,10 & 30 HP, 3/60230V (non explosion proof) 10 HP, belt/gear reducer, low speed, variable 20 to 80 rpm Bow tie turbine with risers, 3-blade 30 HP, belt drive, high speed, variable 180 to 1800 rpm High shear blade, HSF, 12” dia. High rise lift with Dutchman base Air-over-oil lift with controls Lift limit switch Dual Controller, NEMA 1, Vector Drive, 10 HP & 30 HP, 3/60/230V Remote Control Box, NEMA 12: Digital Ammeter Digital Tachometer Reset/On Switch Speed pot (0 to 100%) Timer (0 to 100 min) E-Stop 400 gallon mixing tank, F&D bottom on 4 angle legs, SS304, mill finish Bottom drain with flush mounted ball valve with air actuator This unit is suitable to process carbon base products, silica powder, stucco materials, construction adhesives, rubber base adhesives in TEFC non explosion proof. It may be supplied also in explosion proof configuration (Cl 1, Gp D, NEMA 7 & 9). Control box details.